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Overhauling comfort hydraulics

The Mercedes 600 has many hydraulic controls, cylinders and cables, the so-called "comfort hydraulic". This device enables different processes, where force is exerted, to be operated and supported with hydraulic power by means of pressing levers, switches or electrical control units. Many components of the vehicle are hydraulically operated e.g.

  •     Window lifter
  •     Luggage compartment lid
  •     Doors (according to serial number)
  •     Sun roof
  •     Seat adjustment front and rear
  •     Ventilation flap
  •     Air conditioning and heating
  •     Privacy partition etc.


In each of these assembly parts there are many different gaskets that become hard throughout the years and are no longer able to withhold the pressure of this system which is far over 100 bar.

We offer you the following services for the hydraulic system:

  •     Complete overhauling of the assembly parts i.e the parts are completely dismantled, ultraschall cleansed,
         re-sealed, when necessary new mechanical parts are installed and tested.
  •     We offer you a guaranteed fixed price (please enquire)
  •     We have many hydraulic parts in stock and offer a replacement service.
  •     If required we will remove and replace the hydraulic parts at your premises.
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Dismantled cylinder of the ventilation dampers:

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Overhauled cylinder of the ventilation dampers:

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Window lifter cylinders of a 600 Pullman, completely restored:

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Switch blocks of the window lifters:

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Switch block of the window lifters, completely dismantled:

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Overhauled window lifter cylinders:

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Overhaul of a window lifter cylinder:

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Hydraulic pump (Bosch), completely overhauled:

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Overhauled hydraulic parts:

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New parts of the comfort hydraulics:

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Hydraulic pump, completely overhauled:

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Hydraulic cylinder of the trunklid:

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In this picture you can see: 

- A disassembled control lever of the window lifters Mercedes 600
- Aluminium levers are replaced by steel levers,
therefore there will be no more fraying on the guide bolt 
- Setscrew-slot is replaced by setscrew-Allen®
- Casing is cleaned by ultrasonic and completely resealed

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In this picture you can see:

- Left side: Hydraulic stopcock, completely disassembled
- Depending on the condition the control lod is used as it was before or it is renewed

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Disassembled hydraulic pump:

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